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Opportunity

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Opportunity
Specific Challenge

Multiple remedial treatments failed to seal a limestone loss zone

REGION - Southeast Asia REGION - Southeast Asia

Indonesia

REGION - Southeast Asia

Challenge

  • An operator was unable to achieve an adequate CBL to continue the completion program after multiple remedial treatments with conventional slurries failed to seal a limestone loss zone behind the liner

Solution

  • Pump SentinelCem™ Pro cement system down open-ended drill pipe and through perforations above the loss zone

Results

  • SentinelCem™ Pro cement system tagged 104 m above the loss zone
  • No static or dynamic losses after cement was drilled out and pressure tested up to 1,000 psi
  • Improved CBL results after treatment 
  • Using the SentinelCem Pro cement system before the four unsuccessful conventional cement squeeze applications would have saved the operator more than USD 160K and three days of rig time

Overview

Lost circulation in highly fractured limestone formations is difficult to overcome with typical lost-circulation materials (LCMs) because of the large fracture size and difficulty plugging the fractures with bridging materials. In such cases, a reactive, thixotropic solution is necessary. 

Challenge

An operator experienced persistent losses that ranged from partial to total losses in the 8.5-in and 6-in. sections in a limestone formation. Remedial operations were necessary to improve the cement bond log (CBL) results behind the 4 1/2-in. liner to meet regulations and advance to the completion phase. Four previous squeeze applications using conventional cement slurries through perforations failed to seal the lost circulation zone behind the perforated casing interval. Persistent static losses of 0.7 bbl/min and dynamic losses of 1 to 1.8 bbl/min at minimum flow rates of up to 3 bbl/min continued.

Solution

Halliburton proposed pumping 40 bbl of SentinelCem™ Pro cement to cure the losses. The thixotropic nature of the cement system enables it to remain fluid while pumped into lost-circulation zones and develop rapid gel strength once pumping ceases. This allows the system to penetrate deep into fractures to cure lost-circulation events.

The system was pumped down the open-ended drill pipe with the annulus closed from above the loss zone and 10 bbl of SentinelCem Pro cement was squeezed into the formation. The remaining 30 bbl were left inside the casing and later hesitated to pump 15 bbl more behind the perforated interval. The remaining 15 bbls were left inside the casing for later drill out.

4

Unsuccessful conventional cement squeeze attempts

40

bbl of SentinelCem™ Pro cement pumped

CBL

Confirmed zonal isolation

Result

After eight hours of wait on cement (WOC) time, the well remained static and cement was tagged 104 m above the perforation zone. Cement was drilled out and no further static or dynamic losses were observed, even after a pressure test up to 1,000 psi. A new CBL indicated improved zonal isolation, which allowed the operator to advance to the completion program. 

Using the SentinelCem Pro cement system before the four unsuccessful conventional cement squeeze applications would have saved the operator more than USD 160K and three days of rig time.  

 

Related resources

SentinelCem™ Pro cement system

SentinelCem™ Pro cement system

SentinelCem Pro is a unique, single-sack lightweight lost-circulation solution that enables proactive storage at the rig site to cure severe to total losses.

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